Solo Material Testing: Aluminum
In order to better understand how the Solo would perform when cutting materials with varying degrees of machinability, the Penta team put together a standard test procedure that provides values for key metrics and allows for direct comparison between materials.
The part chosen for the material testing is a basic part, simply known as the Circle Diamond Square (CDS). The CDS is known to be used by some of the largest manufacturers in the world to test the squareness and accuracy of milling machines, so it seemed a great fit for this test. Each feature - circle, diamond and square - tests the linear axes’ coordination, rigidity and accuracy in a different way, providing insight into the construction and abilities of the machine.
Below are the results for 6061 Aluminum.
Material:
6061 Aluminum
Stock size:
2in x 2in x 2in
Workholding:
Schunk vero-s mini90 to Schunk Mini Vise
Tooling:
Destiny Tool 1/4”, 3 flute, flat endmill (V31612) Stick-out: 28 mm
Roughing feeds/speeds:
12k RPM
50 in/min
.15” WOC
.2 DOC
Finishing feeds/speeds:
12k RPM
30 in/min
.005” WOC (full stock-to-leave removal)
.394 DOC
Results
What went well:
Great surface finish
Cut as expected
4 finishing/spring passes brought all features of part into +/- .03mm (30 micron) (.0012”
Times:
Roughing w/ 1 finish pass: ~2 min 57 sec
Second finish pass: ~37 sec
Total: ~3 min 34 sec
Confirmed Specs:
Max MRR (of this program): 1.5 cubic inches per minute